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Engineering · Comparison

MIC-6 vs ATP-5 vs 6061-T6 plate.

Three aluminum plate stocks for machined plate parts. Two are cast (MIC-6, ATP-5) and stress-free; one is wrought (6061-T6) and cheaper. The choice comes down to whether dimensional stability over time matters more than the cast-plate price premium (~1.4× 6061 per pound).

PropertyMIC-6ATP-56061-T6 plate
TypeCast plateCast plateWrought plate
ManufacturingSlow-cooled DC castSlow-cooled DC castHot-rolled, then stretch-relieved
Internal stressNear-zeroNear-zeroLow (T651/T7351), but not zero
Long-term stabilityExcellentExcellentGood for structural; not optical-grade
Surface finish (mill)Mirror (machined both sides)Mirror (precision-milled)Mill scale; needs machining
Flatness (as-shipped)0.005″/ft typical0.003″/ft typicalVariable; not typically called out
Density2.80 g/cc2.66 g/cc2.70 g/cc
Strength (UTS)~165 MPa~283 MPa~310 MPa (T6)
Cost vs 6061~1.4× per lbSimilar to MIC-61× baseline
Best forOptical mounts, metrology fixtures, vacuum hardwareSame + tighter flatnessStructural, machined parts where stability isn't critical

Why this matters

Wrought plate has internal stress.

6061 plate is usually supplied as T651 — stress-relieved by controlled stretching — which reduces but does not eliminate residual stress. When you machine a part out of it, those stresses release asymmetrically — and the part keeps moving for weeks after it leaves the shop.

MIC-6 and ATP-5 are different. The molten metal is poured into a mold, slow-cooled in place, then both faces are precision-milled at the mill. Internal stresses are essentially zero from the casting process forward. Machine it however you want — the part stays where you put it.

For the cost of a single warranty replacement on an unstable optical fixture, you can buy several MIC-6 blanks.

Decision rule

Pick by the requirement.

  1. Long-term flatness or parallelism < 0.0005″ → cast plate.

    Optical mounts, sensor frames, metrology fixtures, vacuum hardware. MIC-6 is the workhorse; ATP-5 is the upgrade for tighter as-shipped flatness.

  2. Structural plate, no stability concern → 6061-T6.

    Brackets, fixtures, plates that will see service stress higher than residual stress can release. Cheaper, stronger, easier to source thick.

  3. Need stability AND structural strength? → T7351 wrought + symmetric cuts.

    7075-T7351 is stretch-relieved wrought plate with overaged temper. Better stability than T6 wrought, much higher strength than cast plate. But not as stable as MIC-6.

  4. Cast plate has lower strength.

    ~165 MPa UTS for MIC-6 and ~283 MPa for ATP-5 (5083-based, roughly 70% stronger than MIC-6) vs ~310 MPa for 6061-T6. Yield is the bigger gap: ~105 MPa (MIC-6) and ~124 MPa (ATP-5) vs 276 MPa for 6061-T6. For load-bearing parts, account for the strength penalty in your section design.

Need flat, stable plate parts machined?

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