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Engineering · Comparison

Citric vs nitric passivation.

Both processes do the same job — remove embedded iron and form a passive chromium-oxide layer on stainless steel. The chemistry is different. Citric is biodegradable, gentler on free-machining grades, and increasingly the industry default. Nitric is older, faster on some alloys, and still common where legacy specs require it.

SpecCitric (Method 2)Nitric (Method 1)
Active chemistryCitric acid (4–10 wt%) + complexantsNitric acid 20–45 vol% (Nitric 1–3; 45–55% for Nitric 4); Nitric 1 adds sodium dichromate
Process temperature21–71 °C (70–160 °F) across ASTM A967 Citric 1–3; Citric 1 runs 60–71 °C (140–160 °F)21–60 °C (70–140 °F) across ASTM A967 Nitric 1–4; Nitric 3 runs up to 60 °C (140 °F)
Dwell time4–30 minutes20–30 minutes
StandardASTM A967, AMS 2700 Method 2ASTM A967, AMS 2700 Method 1
Effectiveness on 304/316ExcellentExcellent
Effectiveness on PH stainlessBest (gentler — no etch on H900 surfaces)Risk of attack on aged high-strength conditions (e.g. H900)
Free-machining grades (303, 416)CompatibleUse the sodium-dichromate bath (ASTM A967 Nitric 1 / AMS 2700 Method 1 Type 2) or A-A-A; plain nitric risks flash attack
EnvironmentalBiodegradable, non-toxicHazardous waste, NOx fumes, regulated
Worker safetyMild — gloves and eye protectionAcid-resistant PPE, ventilation required
CostHigher chemistry cost; lower disposal costLower chemistry cost; higher disposal cost

Decision rule

When to use which.

  1. If the drawing specifies Method 1 or Method 2, use that.

    AMS 2700 Method 1 = nitric. Method 2 = citric. The spec is binding.

  2. If the spec just says “passivate” or “ASTM A967,” default to citric.

    Easier on free-machining grades, easier on workers, easier on disposal. Industry has shifted hard toward citric over the last 20 years.

  3. 17-4PH H900 — citric is safer.

    Nitric can attack the chromium-rich aged surface of high-strength PH conditions. Citric is gentler and produces equivalent corrosion protection.

  4. For 303 / 416 / sulfur-bearing free-machining grades — citric or inhibited nitric.

    Plain nitric can attack the sulfide inclusions and cause pitting or flash attack. Citric, nitric with sodium dichromate (ASTM A967 Nitric 1 / AMS 2700 Method 1 Type 2), and the alkaline-acid-alkaline (A-A-A) sequence are all established for these grades. Whichever method is used, the passivation supplier must control flash attack.

  5. Order matters when paired with electropolish.

    Post-machining citric wash, then electropolish, then final passivation is the right sequence.

Machining stainless that needs passivating?

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