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Engineering · Machining guide

How to machine bronze C932 (SAE 660).

C932 (also called SAE 660) is the leaded tin bronze that’s the workhorse for sleeve bearings, bushings, and wear surfaces. The lead-tin-copper combination gives self-lubricating properties and good machinability — easier than pure copper but still gummy compared to steel. Standard practice: sharp tools, coolant flood, focus on surface finish for sliding-wear applications.

Common spec
SAE 660 / ASTM B505
UTS
240 MPa
Density
8.91 g/cc
Machinability
70 / 100

01 · Cutting parameters

Numbers that work.

OperationToolSFMIPT / IPR
Roughing turnUncoated carbide300–5000.010–0.020 IPR
Finishing turnUncoated carbide500–7000.005–0.010 IPR
End mill (rough)Solid carbide300–4500.004–0.008 IPT
End mill (finish)Solid carbide450–6000.002–0.005 IPT
DrillingHSS or carbide100–2000.005–0.010 IPR
TappingHSS40–80—
Boring (bushings)Uncoated carbide400–6000.003–0.007 IPR

IPT (chip-load) values assume roughly ½–1″ end mills; scale down for smaller tools — see the chip-load chart.

02 · Practical notes

Bushings get all the attention.

  • Tooling: uncoated polished carbide. Sharp positive-rake geometry. Avoid coatings — they encourage chip welding on copper-base alloys.
  • Coolant: water-soluble flood. C932 is forgiving on coolant choice — emulsion at 6–10% works fine.
  • Surface finish for bearing surfaces: 32 µin Ra is the typical bearing spec. Achievable with standard sharp tooling. For high-load or low-speed applications, 16 µin Ra requires PCD or polished carbide finishing.
  • ID concentricity: bushing applications need tight ID/OD concentricity (often ±0.0005″ or better). Bore-and-turn from the same chucking; don’t re-fixture between operations.
  • Press-fit allowance: standard press-fit interference for bushings is 0.0008–0.0015″ per inch of OD. Plan for the mating-housing dimension first, then size the bushing OD.
  • Lead content: C932 has ~7% lead. Same restrictions as C360 brass for medical, food-contact, and lead-restricted applications. Lead-free bearing alternatives (C90300 tin bronze) exist with slightly different machining.

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